When you work with us, you engage a team of experts who have streamlined processes in a vast range of industries around the world.

From the shop floor to enterprise level, we have improved processes throughout every stage of the manufacturing cycle and we can do the same for you.

How? Through industry solutions that help you meet the critical need of integrating your factory from beginning to end, bridging islands of automation and carrying information throughout your plant information that is essential to making better decisions and ultimately, increasing your profitability.

Equipment and Recipe Management Solutions for Automatic, Semi-automatic, and Manual Batch Executions

No two batch applications are the same. In the most simplistic of cases, control requirements can be fixed sequencing with little to no parameter modification needed. In the most complex scenarios, there can be multiple combinations of products, procedures and pathways that may require arbitration management across an entire plant.

• The ability to meet these batch processing needs, all the variations in between, and provide actionable data requires a scalable control and information solution to help optimize your plant operations as needs change.

 

Batch Control and Beyond :

Using Integrated Architecture for Process, we provide not only an integrated, scalable solution following the ISA-88 standard procedural model, but also meets your other plant control and information needs including discrete, process, motion, drives and safety. One system offer multidiscipline control. That is what Integrated Architecture is all about. Batch Solutions can extend to the entire manufacturing process including receiving, material handling, batching and blending, processing, packaging, shipping and information systems. This multidiscipline approach provides a single, open architecture that expands across your entire plant to provide a comprehensive solution for control and information.

 

Batch Solution   Open, flexible scaling of manufacturing systems using industry standard communication protocols. Streamlining equipment arbitration and allocation requirements. Enables maximum value of your batch automation system with preferred integration capabilities. Comprehensive integration of manual procedures to an automated manufacturing system. Integrated material management and recipe design. Flexible Functionality: Batch solutions provide the flexibility and functionality you need to manage and increase production. A scalable batch solution helps you respond to ever-changing business dynamics by providing technology that puts you in control. Using S88-based functionality, you can develop recipes and processes independent of your process equipment. You can easily change recipe parameters, add new batches, or define which equipment your batches use, without requiring engineering or automation system changes.

Advantages of IS solution with intrinsically safe I/Os Field instrumentation basically designed to consume less power which is suitable for hazardous areas and are inherently incapable of releasing enough energy to trigger an explosion in event of faults. Field equipment construction is normal as no special housing is expected and occupies normal space. Equipment can be opened in "live" condition and maintained in "live" condition. Since equipment maintenance does not require de - energization, plant shutdown is not required . Field side problems which typically dominate the life cycle of the system, like "open" wires from limit switches, "open" wires to valve solenoids, "shorted" valve solenoid coils etc. are sensed by the control system and reported in a pinpointed manner thus removing any "guess work" required during homing on to the exact problem, thus resulting in high level of plant availability for production despite of field problems.

Application Area   Food and Beverage Bottling plant Ink industries Bitumin/Asphalt plant Oil Industries

 

Hardware schemes for control systems implementation:

• Flame proof field instrumentation
• Intrinsically safe field Instrumentation with control system placed in
• safe area with isolating Zener barriers for connecting normal I/Os to the field instrumentation
• Intrinsically safe field Instrumentation with control system placed in safe area with Intrinsically safe I/Os for connecting to field instrumentation

 

We are presenting highly advanced boiler automation system which has been discovered to add value to the boiling process. Our boiler automation system has been designed in a way that saves energy to a considerable level.

Whether you need burner management, combustion control, temperature control or related power house control systems, our experienced project teams know the best way to apply technology to enhance safety and improve the efficiency of your combustion process.

From our seasoned field service engineers and project teams you can expect expertise in:
• Safety standards and insurance guidelines such as NFPA, BLRBAC, FM, and IRI.
• Burner management, combustion applications and powerhouse retro-fits.
• Supervising combustion process startups through hands-on experience.

Advanced Burner Management:

Our advanced burner management systems control and monitor the start-up and shutdown of burners and igniters associated with combustion processes.

These advanced burner management systems help you:
• Protect against damage to your combustion process
• Reduce start-up time

Design features used to help improve unit uptime may include:
• Hardware redundancy
• Input signal voting
• Accommodation of dual system power feeds
• Thorough system & process diagnostic messages

Our Burner Management solutions include:

• Burner Master - a programmable controller-based, burner management system for use with multi-burner combustion processes. Burner Master can be designed to accommodate any fuel type and burner firing arrangement. Burner Master SB a pre-engineered, programmable controller-based, burner management system for use with single burner combustion processes. Each Burner Master SB system is designed with approximately 100 diagnostic and alarm messages to help operator's start-up, operate and troubleshoot the combustion process.
• Burner management systems - in addition to our Burner Master solution. We build burner management systems for multiple burner applications employing control systems, I/O platforms and architectures available today. We also design systems to address your specific control philosophies. An experienced engineer is ready to assist you in selecting the best control and I/O platform for your specific project.

 

Our Burner Management Solution:

Ash Handling Control Our Ash Handling Control Solutions can: Allow you to communicate to or share operator stations with other systems Provide you with the following items of control: Sequential Control of Fly Ash Hoppers Bottom Ash Permissive Fly Ash Hopper emptying Be of the Pressure of Vacuum type

Coal Handling Control Our Coal Handling Control Solutions can: Allow you to communicate to or shape operator stations with other designs Provide you with control of the following items: Conveyor Control Tripper Control Flap Gate Control Feeder Control Automatic Start/Stop Control Sampler System Control Dust Collection & Suppression

De-Mineralized Control Our De-Mineralize Control Solutions can: Allow you to communicate to or share operator stations with other systems Provide you with control of the following items Sequencing Regeneration in single or staged step VFD Control Monitoring Recycle Control Influent / Effluent

Combustion Control Improve Unit Efficiency with Combustion Control. Our combustion control systems can provide you with coordinated control of firing-rate, fuel, air and feed water demand for industrial and utility boilers. Experience field proven control strategies that help: Enhance combustion efficiency. Simplify boiler/furnace operation. Reduce start-up time. Improve operator understanding of the combustion process.

 

Temperature Controls Our temperature control systems for industrial/process heating applications help maintain tight zone temperature control, and can be expanded to include pre-programmed cycle periods (e.g., heating, ramp soak, cooling), recipe management and material handling of product. System Design , Simulation and Teaching Installation and Interfacing PLC Panel Erection & commissioning Online and offline Programming The projects are executed with PLC ,GOT and SCADA monitoring system